High-quality raw materials in the industry are used, for example, famous ECOSOLDER solder paste, advanced GKG-G5 automatic scrape paste equipment, to ensure efficient operation and effective cost control. All raw materials are stored according to standard storage methods and can only be put into production after rigorous testing.
B: SMT Production Line
Ultra-clean production workshop to ensure a safe and hygienic production environment, a mature SMT production line, equipped with he most advanced Panasonic’s NM-EJM6D dual-rail high-performance placement machine, and Mairay MR-1200A- Type II for reflowing.
C: AOI Test
Each of patched PCBA board (FR-4/ENIG boards) will be checked by AOI automatic optical detector, along with the ELT group’s ST100 X-ray’s perspective inspection to ensure each electronic components in its accurate position. It would guarantee the product would work properly.
D: Aging Treatment
Each PCBA component was kept powered on for 48 hours. To make sure no abnormal issues, no dead, automatic shutdown, no damage to parts and components. Check if the surface temperature keeps in the normal range. Make sure the TV box can adapt to high-pressure operation.
Strong and efficient assembly team, keeps a short delivery time, to seize business opportunities for you.
F: Overall Test
Each assembled TV box is required to pass the internal professional running test to ensure that there are no quality problems both inside the components and outside, and to ensure a best product quality before shipping Including (boot, Power Indicator (LED), remote control, TF/SD reader, USB port, Music, Media, Photo, AV/HDMI port, Barcode, software version, product packaging and so on).
G: Data Record
All QC inspection records and data will be stored for at least one year, easy checking and convenient for inspection and retrospection.
H: Production Technical Team And After-sales Maintenance Team
We have professional technical team support, quickly and effectively production technology problem solving, ensure the smooth progress of production and good quality assurance, and after-sales team provides professional maintenance service to customers which in warranty period, no worry after sales.
I: Production Flow Chart
a.Production system flow chart
|Supplier raw materials incoming|
B.Product Process Flow Chart
|Raw materials incoming|
|Raw materials storage|
|Material goes online|
|PCB board baking|
|NG Rebuild||QC Visual inspection|
|NG Rebuild||IPQC Sampling|
|Pressing parts after welding|
|After welding element|
|NG Rebuild||QC inspection|
|NG Rebuild||Functional detection|
|NG Rebuild||PCBA Visual inspection|
|NG||Machine function test|
|NG Rework||QA Sampling|
|NG Rework||Customer sampling|